MACHINE MONITORING
EXECUTIVE SUMMARY
- Machine Monitor Hardware and Web Portal Software Suite to help customer
- Configurable, Multifunction, GPS enabled, Remote Monitoring controller with Cloud Connectivity
- In-built Telematics with 2G Modem and GPS
- Special Purpose Analog and Digital I/Os with Machine Communication Ports
- Ethernet Port / RS485 MODBUS to Connect PLCs
- Cloud-based Dashboard with Configurable Web Portal
- Machine owners can reduce costs, prevent downtime and optimize efficiency with intelligent analytics, real-time alerts and warnings directly from their computer or mobile device with an easy-to-use web portal.
- Google Map Integrated Location Tracking for moving applications
- Compatible to all major manufacturers’ ECUs with J1939 Protocol
- Machine Health Monitoring through I/Os, Location Tracking with Hourly Usage Monitoring
- Data logging when there is no GSM signal with Time
- 3 LEDs to Indicate GSM Signal Level and 3 LEDs to Indicate Internal Battery Level (Future)
- Water and Dust-proof ABS Enclosure
CASE STUDY
- Leading Manufacturer of Borewell Compressors
- Buys and Uses Engines from Multiple Manufacturers
- Addressing Multiple Market Segments with different Capacity Engines
- Uses both Mechanical and Electronic Engines
- Measures directly from the engine sensors and calculates the various parameters
- Also acquires data from the CAN Bus if Electronic Engine
- Determines the Engine Location with the built-in GPS
- Transfers the data to Cloud through the Built-in 2G GSM Modem
- Front End Web Based Dash Board Displays all the parameters
- Historical Data Analysis when needed
- Email and SMS Alerts to Owners, Dealers and Headquarters
DEEP DRILLING COMPRESSOR AND ENGINE MONITOR
PRODUCT DESCRIPTION
REMOTE MONITORING DASHBOARD
- Compressor ON & OFF Status
- Compressor Run Hours - Calculated by Authenticating Ignition Switch, Machine RPM together
- Machine RPM Display
- Compressor Model No and Machine Serial Number Entry for Compressor ownership and location tracking
- Date and Time Stamp for all parameters
- Visualisation - Historical Graph Plotting of Critical Parameters (Under Development)
- Compressor service status reminders and warranty expiry reminders based on Compressor Hour Meter Reading
- Status & reminders notifications in SMS/Email for Maintenance to the people listed in website to receive SMS/Email
CAN BUS DATA ACQUISITION
- Air Discharge Pressure (psi)
- Regulator Pressure (psi)
- Air Discharge Temperature (Celsius)
- Oil Filter Switch
- Battery Voltage (V)
- Boost Pressure (psi)
- Machine Oil Pressure (psi)
- Coolant Temperature (Celsius)
- Hydraulic Oil Level
- Machine Trip Fuel (ltrs)
- Machine Total Fuel (ltrs)
- Machine Load (%)
- Machine Speed (rpm)
J1939 Protocol Implemented on CAN Bus to collect data from EURO4 Machines’ ECU
Display of 14 Parameters collected through J1939
REMOTE MONITORING & DASHBOARD
- Compressor Owner
- Dealer
- Service In-charge
- Company Head Quarters
Web Portal with Multi-Level Login Control for
Multi-lingual (Hindi/English/Tamil) User Interface
Management+Service Team Database and Login Capabilities
Compressor Owner Database and Login Capabilities
Dealer Database with Contact Numbers and Login Capabilities
Geo fencing with Google Map Interface
Compressor Location Identification
Nearest Dealer Locating for Service
Push Notifications/SMS Alerts
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