MACHINE MONITORING
EXECUTIVE SUMMARY
- Machine Monitor Hardware and Web Portal Software Suite to help customer
- Configurable, Multifunction, GPS enabled, Remote Monitoring controller with Cloud Connectivity
- In-built Telematics with 2G Modem and GPS
- Special Purpose Analog and Digital I/Os with Machine Communication Ports
- Ethernet Port / RS485 MODBUS to Connect PLCs
- Cloud-based Dashboard with Configurable Web Portal
- Machine owners can reduce costs, prevent downtime and optimize efficiency with intelligent analytics, real-time alerts and warnings directly from their computer or mobile device with an easy-to-use web portal.
- Google Map Integrated Location Tracking for moving applications
- Compatible to all major manufacturers’ ECUs with J1939 Protocol
- Machine Health Monitoring through I/Os, Location Tracking with Hourly Usage Monitoring
- Data logging when there is no GSM signal with Time
- 3 LEDs to Indicate GSM Signal Level and 3 LEDs to Indicate Internal Battery Level (Future)
- Water and Dust-proof ABS Enclosure
CASE STUDY
- Leading Manufacturer of Borewell Compressors
- Buys and Uses Engines from Multiple Manufacturers
- Addressing Multiple Market Segments with different Capacity Engines
- Uses both Mechanical and Electronic Engines
- Measures directly from the engine sensors and calculates the various parameters
- Also acquires data from the CAN Bus if Electronic Engine
- Determines the Engine Location with the built-in GPS
- Transfers the data to Cloud through the Built-in 2G GSM Modem
- Front End Web Based Dash Board Displays all the parameters
- Historical Data Analysis when needed
- Email and SMS Alerts to Owners, Dealers and Headquarters
DEEP DRILLING COMPRESSOR AND ENGINE MONITOR
PRODUCT DESCRIPTION
REMOTE MONITORING DASHBOARD
- Compressor ON & OFF Status
- Compressor Run Hours - Calculated by Authenticating Ignition Switch, Machine RPM together
- Machine RPM Display
- Compressor Model No and Machine Serial Number Entry for Compressor ownership and location tracking
- Date and Time Stamp for all parameters
- Visualisation - Historical Graph Plotting of Critical Parameters (Under Development)
- Compressor service status reminders and warranty expiry reminders based on Compressor Hour Meter Reading
- Status & reminders notifications in SMS/Email for Maintenance to the people listed in website to receive SMS/Email
CAN BUS DATA ACQUISITION
- Air Discharge Pressure (psi)
- Regulator Pressure (psi)
- Air Discharge Temperature (Celsius)
- Oil Filter Switch
- Battery Voltage (V)
- Boost Pressure (psi)
- Machine Oil Pressure (psi)
- Coolant Temperature (Celsius)
- Hydraulic Oil Level
- Machine Trip Fuel (ltrs)
- Machine Total Fuel (ltrs)
- Machine Load (%)
- Machine Speed (rpm)
J1939 Protocol Implemented on CAN Bus to collect data from EURO4 Machines’ ECU
Display of 14 Parameters collected through J1939
REMOTE MONITORING & DASHBOARD
- Compressor Owner
- Dealer
- Service In-charge
- Company Head Quarters
